NCFN – Type 2153A, Servo Press System Overview

standard design for medium to high force

NCFN System Overview

Servo Press Tool

NCFN Servopress tool
NCFN

Features & Benefits

  • Robust and flexible design integral strain gauge tension/compression force sensor
  • Available for compression and tension application
  • Wide measurement range with nominal force of 5 … 300 kN*
  • Longer strokes up to 1000 mm*
  • 100% duty cycle for max. force (special gear-box)
  • High measuring accuracy for all ranges
  • *On request: higher forces > 300 kN, longer strokes, angular version
  • Network up to 8 presses to a single display module (DIM)
  • STO standard , SMES, SMST2, SMM1, SMS
  • An absolute encoder for precise positioning is integrated in the drive motor
  • Process Controller – maXYmos NC Type 5847 evaluation unit
  • PROFIBUS, PROFINET, EtherNet/IP and EtherCAT all standard on maXYmos NC
  • Life cycle ball screw 10 million cycles
  • Bosch-Rexroth IndraDrive with absolute encoder motor
  • One DIM & MEM module part number for all Kistler servo press
  • Vertical & Horizontal mounting

Servo Press Size Range

Servo AmplifierMeasuring Range
HCS02.1E-W0012-A-03-
NNNN		5 kN
HCS02.1E-W0028-A-03-
NNNN		10 / 15 kN
CS02.1E-W0054-A-03-
NNNN		30 kN
HCS02.1E-W0070-A-03-
NNNN		60 kN
HCS02.1EW0070-A-03-
NNNN		100 kN
HCS03.1EW0100-A-05-
NNBN		200 kN
HCS03.1EW0100-A-05-
NNBN		300 kN

Servo Press Application Examples

  • Automotive assembly automation applications
  • Press fitting of bearings or valve seat rings
  • Riveting and flanging of casing parts
  • Turning and swiveling of joints
  • Turning of key switches
  • Movement of drawer slides
  • Compression and extension of shock absorbers
  • Compression and extension of shock absorbers
  • Pressing of snap-in elements

Process Controller maXYmos NC

Features & Benefits

The maXYmos NC Measurement Evaluation Module (MEMs) controls, monitors, evaluates and documents XY characteristics for joining and press-fitting processes in combination with NC joining modules and the associated servo amplifier IndraDrive.

  • Process Controller – maXYmos NC Type 5847 evaluation unit
  • PROFIBUS, PROFINET, EtherNet/IP and EtherCAT standard on maXYmos NC
  • One DIM & MEM module part number for all Kistler servo press
  • 128 independent programs, each with up to 10 evaluation
    objects using a variety of types with online and offline objects
  • Integrated process control (sequencer) for maximum flexibility
  • Real-time behavior through SERCOS III actuation of the
    servo amplifier
  • Integrated curve memory for up to 5 0001 curves
  • Statistics and protocoling of the measurement results
    (Q-DAS, CSV, PDF, XML, IPM 5.0, QDA9, QWX)
  • Statistics and protocoling of the measurement results
    (Q-DAS, CSV, PDF, XML, IPM 5.0, QDA9, QWX)
  • Commissioning is easy via PC or using the optional touch screen

DIM Module

HMI – DIM module

Features & Benefits

The display module (DIM) for maXYmos TL process monitoring systems serves as human-machine interface.

  • Display module with 10.4″ color touchscreen
  • PC Software — post processing
  • Desktop, wall or front panel mounting; can be repositioned
    in a few easy steps
  • Cascadability: Up to eight pairs of XY channels.
  • MEM could also be inserted into the slot of the display module.
Multi-channel applications

Contact us for servo press virtual or onsite demo

NCFN System Overview
NCFN Standard Kistler Servopress

Markham, Ontario, Canada

info@calti.ca